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Scale Validator

    ECG has developed an addition to AccuTrack, Belt Scale Validator. Belt Scale Validator is the combination of a complex algorithm, or logic matrix, designed to compare Scales of a plants yard system and an interface for the user to view the results. The logic behind Scale Validator is to create a normalized comparison for all the belts on the system, and apply this comparison to flag a scale for one of the following qualities: good, warning level, or bad.

Validator ProcBook

    Scale Validator's Reporting and Display is accomplished through the use of a data oriented report website and OSIsoft™ PI-ProcessBook®. The ProcessBook shows a real-time representation of Scale Validator through trending, live data, and color-keyed indicators. The report website gives the user the opportunity to see the most current test results as well as past tests and comparisons of the scales. This gives the user the opportunity to see the progression of the data, and monitor any improvements, or degradations.

Validator ProcBook

Scale Validator Reports

Integrator Vs Flow Detail:
  • Ability to choose any time range from the AccuTrack archives.
  • Ability to base the report on single or multiple scales.
  • Ability to ignore time ranges when integrator and flow signals were in bad quality.
  • Displays the % and ton differecne between the scale/integrator selected, across the chosen time range.


Integrator Vs Flow Summary:
  • Ability to choose any time range from the AccuTrack archives.
  • Ability to choose a specific scale to report on.
  • Ability to choose the number of records to provide the summary from.
  • Displays the summary of the difference between the integrator/flow for the selected scales and record numbers.


Scale Comparisons:
  • Ability to choose any time range from the AccuTrack archives.
  • Ability to show the difference between scales that are 'downstream' from one another.
  • Ability to filter out erroneous data.
  • Displays integrator/flow differences in an 'upstream' and 'downstream' direction.


Scale Validator Summary:
  • Displays all of the above information from the reports above for all scales avaliable at the plant.


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